2002 Flowmaster 12000 XL 6 Station Inserter

High Speed 6 Station Inserting System for Direct Mail, Transaction Mail Letter, & Flats Applications

Paper Processing Technology – Highly optimized friction feed technology which provides high speed and high reliability in a consistent manner.

Processing Speed – Up to 12,000 cycles per hour in letters mode, and up to 8,000 cycles per hour in flats mode.

Paper Inputs – This system will accept variable inserts, continuous form and/or cut form.

Envelope Size – Envelope sizes range from a #7 minimum to a 10”x 13”maximum.

Enclosure Capability – From business cards up to 9”x 12” including Z-fold, open end, high gloss, CDs and other unusual shaped items.

PLC Operating System – This controller allows the system to intelligently combine inputs/outputs to perform complex jobs and adjusts the system to extreme environmental conditions.

Feeders – Six integrated feeders are standard utilizing Dynamic Rotation Technology. This proven feeding method allows each insert to be stacked as high as 20” for minimized operator intervention.

High Capacity Envelope Feeder System – The high capacity envelope feeder system is capable of being loaded with up to 3,500 envelopes at a time on the horizontal feed table. Actual capacity varies with type of envelope.

Independent Feeder Set-Up Feature– Each feeder can be operated independently from the rest of the feeders for simple and efficient set-ups. Z-folds, open ended, high gloss, curled and odd shaped inserts can be fed from any of the feeders in collated order.

Auto Station Backup Capability – This capability helps reduce stoppages by allowing multiple stations to pull the same insert for larger material capacity and continual cycling of “misses”. This enhances net throughput and increases productivity 25-35%.

Fault Detect – Misfeed, out-of-paper, double feed and jam detection are all standard features.

Batch Feeding – Each enclosure feeder operates a batch mode, allowing multiple pieces to be fed from a single enclosure feeder within a cycle.

Touch Screen Operator Interface – The touch screen operator interface is designed to be intuitive and easy to use. Feeder misses, track jams and even open doors are all signaled to the operator by pictures and words, reducing fault recovery time.

Sequential Start/Stop – This timesaving function allows the machine to be turned on, and each feeder feeds in sequential order ensuring a full collation at start-up. Sequential stop turns each feeder off in order, stops the envelope feeder and turns the inserter off, eliminating the need to clear the track at the end of a job.